Inside Our Factory: 6 Production Lines, 70,000 Meters a Day
Most supplier pages say “high quality” and leave it there. This page is the version with numbers in it. Nantong Reador Textile Co., Ltd. (READORTEX) has been a factory-direct textile manufacturer since 2003 — 22 years, 6 POY/DTY production lines, 70,000 meters of fabric per day, 60,000 square feet of production floor. Below is what we actually own, what we actually check, and when we stop a shipment from leaving.
The plant in numbers
6 POY/DTY production lines · 70,000 meters of fabric per day · 60,000 sq ft of production space · 22 years in operation · 3 QC stages on every order
What Runs Inside 60,000 Square Feet
We are not a trading office with a sewing floor leased down the road. This sequence happens under our own management, in one location:
- Yarn (POY/DTY) — 6 lines produce partially oriented and draw-textured yarn, the raw input for the fabrics we weave.
- Weaving — greige fabric for spandex, polyester, satin, scuba, velvet and jacquard constructions.
- Dyeing & finishing — Pantone-matched dyeing, with shade standards recorded for every repeat order.
- Cutting & sewing — chair covers, tablecloths, runners, napkins, sofa covers, pet beds and more, made to your size chart.
- Packing — export cartons, barcodes, private-label packaging and palletization.
Why Owning the Yarn Line Changes Your Outcome
- Color consistency across repeat orders. The fabric starts on our own lines, so we control the dye lot — not a sub-supplier who may re-source yarn next season.
- Lead times that hold. No waiting in a fabric mill’s queue. Typical production runs 15–30 days after sample approval.
- A price without a middleman. You are quoting against the factory that makes the cloth.
- Traceability. When your customer asks where the fabric came from, there is one answer and one address.
Three-Stage Quality Control
Quality is not a final glance before loading. We inspect at three points, and each gate has to pass before the next one opens:
- Stage 1 — Greige fabric. Woven cloth is inspected off the loom for weaving defects, density and weight (GSM) before it ever reaches dyeing.
- Stage 2 — Post-dyeing and in-line. Dyed fabric is checked for shade against the approved swatch under standardized lighting, plus color fastness. During sewing, in-line QC verifies stitch density, seam alignment and dimensions.
- Stage 3 — Pre-packing final inspection. Finished goods are inspected to AQL 2.5 (AQL 1.5 on request). Units are measured, counted and packed only after passing.
What We Check Before a Carton Is Sealed
- Dimensions against the approved sample, within agreed tolerance
- Shade compared to the approved swatch under a D65 light box
- Fabric weight (GSM) against the specification
- Stitch density, seam strength and edge finishing
- Surface defects: pulls, holes, stains, broken yarns
- Hardware and trims where applicable — zippers, elastic, hooks
- Carton count, barcode accuracy, shipping marks and packing list
Any lot that fails is reworked or remade. It does not ship on a promise.
Third-Party Inspection Is Welcome
Our factory is audited and certified to amfori BSCI, ISO 9001:2015, OEKO-TEX STANDARD 100 and California Proposition 65. Beyond the certificates, buyers routinely appoint their own inspectors — SGS, Bureau Veritas, TÜV, Intertek or your own QC team. We release shipments after your inspector passes the lot, or after you confirm the waiver. Factory visits and live video walk-throughs can be arranged on request.
Planning Around Our Capacity
- Daily capacity: 70,000 meters of fabric
- Sampling: about 7 days
- Production: 15–30 days after sample approval, depending on volume and customization
- Peak seasons: wedding and event demand builds in Q2–Q3, holiday programs in Q4. Booking production slots early in those windows protects your delivery date.
- Repeat orders: shade standards and approved samples stay on file, so reorders match without a new round of approvals.
One QC Standard, Four Categories
The same inspection regime covers every category we make: Wedding & Event Textile, Outdoor & Travel Textile, Dogs & Cats Textile and Home & Office Sofa. Consolidate several categories into one container and they all pass through the same three stages and the same AQL.
Want the numbers for your own program? Send us your product type, target quantity and delivery window — a sales engineer replies within 24 hours with capacity, lead time and a quotation.
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