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Youngor made good use of "wisdom" golden key
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Youngor made good use of "wisdom" golden key

In recent years, Youngor Fashion Co., LTD. (hereinafter referred to as "Youngor") has actively carried out 5G technology exploration and application practice.

In the upstream of the industrial chain, Youngor is comprehensively building China's 5G intelligent manufacturing boutique factory with garden-like production environment, humanized management, intelligent assembly line and information transparency with the construction concept of standardization, automation, information technology, intelligence and digitalization, and gradually forming world-class competitiveness.

Among them, the status of technology upgrading at the production end is beyond doubt.

As one of the earliest enterprises in China to explore the transformation and upgrading of traditional clothing manufacturing to the industrial Internet, Youngor suit intelligent factory was transformed in 2017, with a total area of 10,000 square meters, an annual output of 190,000 sets, and a total investment of hundreds of millions of yuan.

In Youngor's view, all aspects of manufacturing production are also the key points of competition. Youngor Smart Factory relies on 5G's high bandwidth, low delay and wide connection characteristics, and takes ETON intelligent hanging system based on RFID sensing hanger as the core to solve the problem of accurate positioning of clothing technology. It connects the customized cloud data and MES system on the line to achieve seamless docking of the integrated production process from cutting, sewing, ironing to warehousing pairing. Realize the "mixed flow" production of products with different process requirements, and greatly increase the proportion of customized clothing in the total output. The factory connects user order data with ETON intelligent hanging system in real time. ETON intelligent hanging system and MES intelligent manufacturing system realize automatic process scheduling, automatic matching of standard action video and process guidance, real-time production reporting and real-time scheduling. ETON automatic hanging line can realize dynamic balance of production line and fast transfer, and solve the problem of employee salary accounting, so that the document flow is digital and intelligent; The production process can help enterprises realize the seamless connection of various clothing production links from cutting, cutting cache, sewing, inspection, multi-track matching, finished product caching, sorting and so on.

After the implementation of the project, the storage efficiency has been increased by 1.6 times, and the complete automation from warehousing to warehousing and the precise management of the supply process has been realized. At present, all production indicators have met expectations.

"Intelligent manufacturing is not simply replacing part of the labor force with machines, but to integrate 'intelligence' into every link of enterprise orders, supply chain, production, sales and service, and create a flexible supply chain." Youngor chairman Li Rucheng said. Thanks to the 5G smart clothing factory, Youngor has solved the problem of coordination between production, supply and sales of factory data links, and has improved the flexible production capacity of large goods, group buying and advanced customization. The mass production cycle was shortened from 45 working days to 32 working days, the mass customization cycle was shortened from the original 15 working days to 5 working days, or even 2 days, the production efficiency was increased by more than 25%, the total quality production was increased from 120,000 sets/year to 190,000 sets/year, from the capacity point of view, an increase of 58%.

From being recognized as the "future Factory" of Zhejiang Province in 2021, to being selected as the second batch of 5G typical application scenario cases (digital twins) by the Ministry of Industry and Information Technology (hereinafter referred to as "MIIT"); From the selection of the Ministry of Industry and Information Technology new generation of information technology and manufacturing integration development pilot demonstration list (digital navigation) to the selection of the Ministry of Industry and Information Technology industrial Internet platform innovation navigation application case (platform innovation navigation); Selected from the General Administration of Market Supervision (State Standards Committee) and the Ministry of Industry and Information Technology identified 2023 intelligent manufacturing standards application pilot units... Relying on scientific and technological innovation, constantly innovating manufacturing process and product quality, and developing new products, has become the golden key to the development of Youngor.

This year marks the 45th anniversary of the establishment of Youngor. Throughout the development process, Youngor takes the fashion industry as the core and always takes building international brands as the goal of corporate development. Downstream of the industrial chain, Youngor has accelerated its "landing" in core cities across the country since last year. At present, 14 fashion experience pavilions have been successively opened in the core areas of Ganzhou, Nanchang, Jinan, Zhengzhou, Changchun, Guiyang, Taiyuan, Wenzhou, Shanghai, Wuhan, Shenzhen and other core cities, and by the end of 2025, 40 fashion experience pavilions are expected to be opened.

 

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